Shanghai Xinyu Packaging Machinery Co., Ltd.
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500KG Collagen Powder Production Line
| Processing system | Name | Specifications | Unit | Q’ty |
| Raw material pretreatment system | Soaking and thawing tank |
Effective volume 500L； |
set |
1 |
| Flaker | 200kg/h；3kW/380V; | set | 1 | |
| Meat grinder |
200kg/h；The material contact part is sus304； |
set | 1 | |
| Cooking pot | Effective volume 500L；The material is SUS304,Vertical heat-insulation boiler； | set | 4 | |
| Deployment system | High speed mixer | 200L；The material is SUS304, | set | 1 |
| Mixing pump | Rotary pump；Q=1.5t/h； | set | 1 | |
| Boiling pump |
Rotary pump；Q=1.5t/h； |
set | 1 | |
| Enzyme hydrolytic liquid delivery pump | Rotary pump；Q=1.5t/h； | set | 1 | |
| Centrifugal liquid pump |
The material contact part is sus304,Centrifugal pumps.flow Q=1.5t/h |
set | 1 | |
| Thermostatic liquid conveying pump |
Rotary pump:The material contact part is sus304,Centrifugal pumps. flowQ=1.0t/h ； |
set | 1 | |
| Buffer tank |
Effective volume 100L；material:SUS304； |
set | 1 | |
| Colloid mil | 100-300 kg/h；Material crushing particle size:2-50µm； | set | 1 | |
| Dispensing tank | Volume:200L； | set | 1 | |
| Juice collecting tank | 50L；Single layer horizontal tank with movable cover | set | 1 | |
| Separating liquid transfer pump | Q=1.5t/h； | set | 1 | |
| High temporary storage tank | Effective volume 300L； | set | 1 | |
| Surge tank |
Effective volume:200L； |
set | 1 | |
| Waste residue tank | 300L,Material:SUS304,Single layer movable slot with movable wheel. Groove thickness δ = 2.5mm | set | 1 | |
| Filter system | Tube centrifuge | Liquid-solid separation (GF type),Contact with liquid part of material sus304, fuselage shell is stainless steel, ； | set | 1 |
| Oil phase temporary storage tank | 200L；Tank material:SUS304,single layer； | set | 1 | |
| Stainless steel board plate and frame filter | The plate and frame material is sus304, integral stainless steel, and the filtration area is 2m2. | set | 1 | |
| Disc centrifuge | 500L/h；Drum speed:7546rpm； separation efficiency :Content of impurities after separation.≤0.2ppm；1.5 kW/380V | set | 1 | |
| Fermentation system | Enzyme hydrolysis tank | Effective volume:500L；Vertical heat preservation； | set | 2 |
| High-temperature cook pot | 100L；Cylinder lock hook locking slag discharge door； | set | 1 | |
| Bactericidal system | Tube sterilizer | Feed temperature:20-30℃；Discharge temperature:≥85℃；Sterilization temperature: up to 145 ℃; sterilization time: according to customer process; treatment flow rate: 100l-300l/h； | set | 1 |
| Concentration system | Falling film concentration system | The main material is sus304 stainless steel, rated evaporation is about 100L / h, installed power is about 8kw, feeding temperature is 25 ℃, steam consumption is about 60kg / h, steam intake pressure is not less than 5bar, cooling water consumption is 3000kg/h 30 ℃(in), 40 ℃(out), The inlet pressure is not less than 2 bar, and the heating area is about 1m²; The second effect area is about 1.5m², the primary evaporation temperature is about 65 ℃, and the secondary evaporation temperature is about 50 ℃. The equipment includes 3 centrifugal pumps, 1 vacuum pump, 2 screw pumps, 2 heaters, 2 evaporation chambers and 1 tubular condenser. One each for the feed tank and one for the discharge tank, the rack and the connecting pipe | set | 1 |
| Spray dryer | Spray dryer |
The maximum water evaporation rate is 50L/H, The inlet air temperature range is 40 ℃-300 ℃, The outlet air temperature range is 40 ℃-140 ℃, The heating temperature control accuracy is ±1 ℃, and the drying time is 1.0-1.5 S. The feed range of peristaltic pump is 50L/H Dry air flow rate: 0-100m³min, maximum wind pressure 686Pa, Spray gas flow rate: 0-80m³/H, spray pressure 2-8bar, Spray system: two-fluid nozzle with (0.5--2.5MM), The jet (through needle): 0-20s can be adjusted automatically, Spray/hot air flow direction: in the same direction, downward, Heater power: 30KW 380V, Whole machine power: 40KW380V |
set | 1 |
| Auxiliary operation unit | Steam converter | Steam 75kg/h | 2 | |
| Compressed-air system | 1m3/h,With gas storage tank, fully automatic | 1 | ||
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Pipe, valve parts material and installation |
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Pure water system |
The water output is 0.5t / h, with 1m3 pure water tank, frequency conversion process: quartz sand + activated carbon + softened security filter + reverse osmosis device (imported membrane)) | set | 1 | |
| CIP system | The effective volume is 500l, acid tank, alkali tank, clear water tank, sus304 material; | set | 1 | |
| Dual pipe filter | Shell sus304 material | set | 1 | |
| Dual filter | Shell sus304 material, | set | 1 | |
| Ceramic filtration system | 0.5~1t/h；Body material SUS304；The filtration accuracy of ceramic membrane is 1um. with cleaning tank | set | 1 | |
| Nanofiltration system | 0.5~1t/h；Glass fiber reinforced plastic (FRP), imported pvdf nanofiltration membrane tube from the United States, | set | 1 | |
| Filter Pre tank | The effective volume is 200l； | set | 1 | |
| Bleacher | The effective volume is 300l and the material is sus304., | set | 1 | |
| Liquid phase temporary storage tank | 200L,Tank material sus304, single layer, large open cover; thickness δ = 3mm | set | 1 | |
| Liquid phase pump | centrifugal pump；Q=1.5t/h； | set | 1 | |
| Cold and hot cylinder | Capacity 100l; three layers of heat preservation, with heating (cooling) and insulation interlayer； | set | 1 | |
| Pre-irrigation pump | Q=1.5t/h,H=24m,1.1 kW/380V | set | 1 | |
| Finished product temporary storage tank | The effective volume is 200l. the material is sus304.； | set | 1 | |
| Buffer tank | Effective volume 500l; material sus304, | set | 2 | |
| Finished product pump | Q=1.5t/h,H=40m, | set | 2 | |
| Material-handling pump | Q=1.5t/h,H=24m,1.1 kW/380V | set | 1 | |
| Heat-exchanger pump | Vertical pipeline pump；Q=1.5t/h,1.5 kW/380V | set | 1 | |
| Packaging system | Bottle specification 10 - 130ml, double head filling single head rotary cover; power: 1.2 kw/380v; filling accuracy: ≤ 1% PLC control; touch screen display; belt in and out bottle conveyor chain; After the bottle conveyor chain comes with the inverted bottle platform 1000 × 400mm, the height is equal to the conveyor chain, stainless steel material; suitable for round bottle, square bottle and other bottle filling rotary cover, including flushing, filling, rotating cap, marking machine. Full automatic control is required for flushing and filling | set | 1 | |
| Installation charge | 1 |