Shanghai Xinyu Packaging Machinery Co., Ltd.
Good Quality,Good Faith,Good Service
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ZG-200㎡ Vacuum Freeze Dryer
| ZG-200㎡ | |||||||
| Construction | Technical Parameters | Remark | |||||
| Base Structure | |||||||
| Effective area of shelves | 201㎡ | ||||||
| Input capacity | 2000kg/batch | ||||||
| Maximum Condenser capacity | 2600Kg/batch | ||||||
| Power supply | 400V/50Hz/3P | Dutch voltage | |||||
| Installed power | 220Kw | ||||||
| Cooling Water | 150T/Hr (T＜28℃, P=0.1-0.15MPa) | Recyclable | |||||
|
Main Structure |
Separated type (drying oven +machine system) |
subject to the actual design | |||||
| Weight | 40000 Kg | ||||||
| Dry Chamber | |||||||
| Dry Chamber Material | SUS304/ 8mm | ||||||
| Door lock | Hand knob lock | ||||||
| Door Open direction | Right to left | Decided by customer | |||||
| Open angle | ＞180° | ||||||
| Door material | SUS304 | ||||||
| Dry Chamber dimension | Cylinder Φ2560×11500mm | ||||||
| Observation window |
Frost-resistant glass φ240mm,δ25~27 |
Installed on the front | |||||
| Door seal | Medical O section silicone rubber seal | ||||||
| Temperature sensor | T-type thermocouple | ||||||
| Shelves (Heating Plates) | |||||||
| Shelf material | 6063 aluminum alloy | ||||||
| Shelf dimension(L*W*H) | 9900×600×15mm | ||||||
| Shelf quantity.(pc) |
17+1 layers (total 36pcs) Bilateral symmetry hanging type |
The top layer of the shelves is temperature compensation | |||||
| Distance between shelves | 95mm | ||||||
| Aluminum alloy tray | 538*610*35*2 | 612 pcs x 2sets | |||||
| Shelf lowest temperature | Room temperature | ||||||
|
Shelf highest temperature |
+120℃ | ||||||
| Condenser | |||||||
| Condenser Material | SUS304/ 8mm thick | ||||||
| Condenser dimension | Cylinder Φ2560×7100mm | ||||||
| Tube material | SUS304 | ||||||
| Tube water catching area | ≥240㎡ | ||||||
| Refrigerant | R404a | ||||||
| Defrost method | spray + immersion | ||||||
| Temperature sensor | T-type thermocouple | ||||||
|
Condenser design temperature. |
-40℃,lowest -55℃ | ||||||
| Cooling rate | +30~-40℃≤30min | ||||||
| Observation window |
Frost-resistant glass φ240,δ25~27 |
Installed on the side | |||||
| Refrigerating Unit | |||||||
| Screw Compressor. |
SDL-330B 96HP 72kw Double screw compressor |
2set | |||||
| Power consumption | 144KW | ||||||
| Refrigerant | R404a | Prepared by clients | |||||
| Shelf temperature uniformity | +/-1℃ | ||||||
| Oil separator | JINGWEI | ||||||
| Oil Filter | |||||||
| Gas-liquid separator | |||||||
| Dehumidification drying filter | |||||||
| Manometer | |||||||
|
water-cooled condenser |
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| Corrugated Damping Pipe | |||||||
| Manual stop valve | |||||||
| Refrigerating solenoid valve | Emerson | ||||||
| Expansion valve | Danfoss | ||||||
| Red Copper Pipe | φ22,φ16,φ12,φ10 | ||||||
| Refrigeration Return-pipe |
φ57φ51φ38 Stainless steel seamless pipe |
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| Vacuum System | |||||||
| Primary vacuum System | |||||||
| Slide-valve vacuum pump |
H-150 15kw WOHUA |
1set
|
|||||
|
Roots Pump |
WOHUA ZJP-1200 11KW |
1 set
|
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| Maintain Vacuum System | |||||||
| Water-ring Pump | BOSHAN TIANTI 2SK-9P 22KW | 1 set | |||||
| Roots Pump | WOHUA ZJP-300 4KW |
1 set
|
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| Roots Pump | WOHUA ZJP-600 5.5KW | 1 set | |||||
| Roots Pump | WOHUA ZJP-1200 11KW | 1 set | |||||
| Corrugated pipe | Φ108,￠89 | Vacuum Pipe Shock Resistance | |||||
| Pump air flow | 1200L/S | ||||||
| Power consumption | 68.5Kw | ||||||
| Butterfly valve | Ningbo GI-63 GI-100 | ||||||
| Vacuum solenoid valve | Ningbo DDC-65 | Automatic open or close with vacuum pump | |||||
| Vacuum gauge | Shandong | ||||||
| Final vacuum | ≤10Pa | No-load | |||||
| Pumping rate | From the atmospheric pressure dropped to 133 Pa≤20min | ||||||
|
System leakage rate |
0.005 Pa.m3/sec | ||||||
| Circulation System | |||||||
| Pipe material | 304 seamless pipe | ||||||
| Circulation pump | Grundfos 7.5KW |
1set
|
|||||
| Power consumption | 7.5Kw | ||||||
| Ball valve |
Shanghai DG65
|
Comply with the standard of Q/IAKX002-97 | |||||
| Circulating fluid | WATER | Prepared by customer | |||||
| Heat exchanger | Baode BPHE | 1set | |||||
| Heating rate | ＞1℃/min | ||||||
| Heating method | Steam heating system | Boiler Prepared by customer | |||||
| Control method | Manual/Auto control | ||||||
| Heater dimension | Φ300×300 | ||||||
| Circulating fluid tank dimension | Φ300*500 | ||||||
| Control System | |||||||
| System Monitoring Software | 1set | ||||||
| Vertical control cabinet | 1400×400×2000 | Control, record | |||||
| PLC | SIEMENS | 1set | |||||
| Thermocouple extension module | SIEMENS | 3 | |||||
| Analog Input Module | SIEMENS | 1 | |||||
| HMI | SIEMENS | 1 | |||||
| Cable of HMI and PLC | |||||||
| Constant current | 1 | ||||||
| Switching Power Supply | Taiwan MW companies / 24V/5V |
24V 1pc 5V 1pc |
|||||
| thermocouple | T-type thermocouple | ||||||
| vacuum gauge | Shandong | ||||||
| AC contactor | SCHNEIDER | ||||||
| Air-break | SCHNEIDER | ||||||
| Electric wire | 50㎡,35㎡,25㎡,10㎡, 6㎡,4㎡,2㎡ | ||||||
| Quick-Freezing Room | |||||||
| Temperature | ≤-40℃ | ||||||
| dimension (L*W*H)(mm) | 10500*3500*4420 | 1 set | |||||
| Fan | 250㎡ | 2 set | |||||
| Trolley (mm) | 1080(L)×1410 (W)×1440(H) | 9sets x 2 | |||||
| Trolley rails | 12# I-beam | ||||||
| Water cooling System | |||||||
| Cooling tower | 150T/h Shanghai | 1set | |||||
| Water pump | SHANGHAI 150t/h | 1set | |||||
| water pool | build by client | ||||||
| Water pipe and valves | According the distance between dryer and water pool | Provide by client | |||||